Customization: | Available |
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Processing: | Hand-Made |
Usage: | Home Decoration, Art & Collection, Holiday Gifts, Business Gift |
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Our professional and technical service will ensure your design eventually become a reality, also our quality management system can ensure that every one of your products have a high quality level. |
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Production process |
Step | Description |
Prototype Making |
Data acquisition | Data acquisition is the first step , the appearance quality of the model depends on the perfect data. Therefore, the data collection must be rigorous and meticulous. |
3D data scanning |
If you are planning to produce product without any datas, you will be requested to provide the material and the production requirements or samples to us. In order to ensure the accuracy of the appearance of the model, we need to make a precise appearance of the infrared scanning, after obtaning the appearance of the data, it is necessary to carry out the physical measurement and taking pictures of the various complex structure of the entity. |
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Providing 3D data |
If you already have a physical 3D data and pictures, this is the most convenient. We only need to transform the design data of model car based on the 3D data which you provided. |
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Structure Functional Design |
Structure and function of your custom design is demand for the product, what functions for your models, define the overall quality of the product at this step. |
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Prototype Making |
To provide sample |
If you are not familiar with the product structure model, it does not matter. You can put your favorite product or other models that can fully replicate samples provided to us, and told us the same or different details. We can make the model according to your samples. |
Detailed production requirements |
If you already have a detailed production requirements, this is great, please provide the document directly to us. |
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Structural Design |
The simulation model is a proportion of the product, the structure of your need to be designed according to the proportion of the entity. This requires structural re-edit. |
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Prototype manufacturing |
When we determine the production project, we need to achieve a reasonable design for the simulation of physical function and structure , which requires us to make handmade prototype (referred to as the prototype). |
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Prototype production Time |
Prototyping is a process of calibrating the design. Whether it can be made completely according to the design drawings requires certain experience in making figures. Experienced prototype masters can complete the functions of the design drawings in a short time. At the same time, they can also make adjustments and give suggestions for some unreasonable structural designs or innovations. Generally, production can be completed within 2-3 weeks. |
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Prototype Making |
Prototype of inspection |
If the product is a high-simulation model, assembled structure is more complex, in order to ensure the smooth quality of products as well as the next steps, which requires Prototype after the completion of a comprehensive kind of proofreading. |
Mould type setting |
After confirming Prototype, engineers need to input data forming Mould manufacturing system. This requires prototype split and re-publishing. |
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Mold manufacturing |
Mold manufacturing |
Diecast is the next step in the manufacturing process after the final approval Prototype, mold manufacturing process requires carved finely ground, for some sophisticated, complex mounting structure is to spend a lot of time to polish and the school seizure. Each mounting structure model of the finished molding, standards are presented in this process. |
Mould allocation | Manufacturing process model is more complex and multi-layered, in the discharge mode hand to do data entry, we need to be allocated to the mold. Assembled parts, the more number of sets Mould, the higher the cost of the mold. Mould a high-quality model of zinc alloy die, ABS Mould, PVC Mould, SDU Mould. |
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Mold manufacturing |
Mold production cycle |
Mold production cycle The higher the quality requirements of the product model, the higher the accuracy of the mold, thus mold manufacturing time will be extended accordingly. Generally, mold making time is about 100 days |
Injection and die-casting |
After The molding complete, the next step is die-casting and injection molding. This step is finished preliminary forming stage. |
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Metal Die Casting |
Model of the product generally contains metal parts |
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Injection and die-casting |
Model of the product in trial production of plastic mold injection. |
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Cycles | Molding, injection molding Cycles is 10 days. Manufacturing the more of the quantity , the longer the Cycles. |
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Mold manufacturing |
Quality test | Diecast, injection molding trial production phase of the next step is to test the quality. This step will test the effectiveness of mold making, as well as product quality positioning is feasible. |
Assembly of finished (test) |
After the mold is completed, then assemble the finished product (testing) for proofreading the initial design and prototype data. |
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Quality Testing | After completion of the test product assembly, we need to test falling, transport, aging, tensile and other tests. |
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Prenatal prototyping |
After the adoption of a series of quality tests qualified, then assemble a group prenatal template. While generating production instructions. |
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Assembly processing |
Assembly processing |
Model cars product composed of multiple parts, individual parts can not use modern machines to assemble, still need to rely on large numbers of people for Assembly(handmade). |
Spray paint | We use three-layer electrostatic spray painting. Ensure the appearance of the paint smooth and bright, close to the greatest degree entity. |
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Pad printing | The color composition of each part needs to be done through the pad printing machine. |
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Model cars Assembly |
When the assembly of the model cars has been finished, the production workers need to use glue, pliers, tools to combine all the spare parts. Such a beautiful model car was born. |
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Assembly processing |
Quality inspection | To this step, finished assemble model has been formed, and then can circulate and market. Our company regards the product quality as the fundamental of the enterprise development, the quality control of the product strictly adopts the AQPQ process to ensure that each product has a good quality. |